Method Statement : Installation of Steel Column Using Lifting Equipment

Explanation

The installation of a steel column using lifting equipment is a critical task that involves the precise positioning and securing of structural elements onto concrete floors or foundations. This process requires the use of cranes, hi-abs, or telehandlers to lift and manoeuvre the steel column into its designated position. The task also involves the installation of fixings to ensure the column is securely anchored. Access to elevated positions is facilitated by Mobile Elevating Work Platforms (MEWPs) to allow for safe and efficient handling and securing of the column. The primary aim of this operation is to ensure the steel column is installed accurately and safely, providing structural integrity and stability as part of the overall construction framework.

Responsibilities

• Site Manager: Ensure all safety protocols and procedures are adhered to and oversee the entire installation process.
• Crane Operator: Operate the crane safely and efficiently, ensuring the steel column is lifted and positioned correctly.
• Rigger: Attach lifting equipment to the steel column securely and guide its movement during lifting.
• Banksman/Signaller: Communicate with the crane operator to guide the safe movement of the steel column.
• MEWP Operator: Operate the Mobile Elevating Work Platform safely to provide access for workers at height.
• Installation Crew: Secure the steel column in place and install fixings as per the engineering specifications.
• Health and Safety Officer: Monitor compliance with health and safety regulations and conduct risk assessments.

Equipment

• Crane, Hi-ab, or Telehandler
• Mobile Elevating Work Platform (MEWP)
• Lifting slings and shackles
• Steel fixings and bolts
• Torque wrench
• Spirit level
• Hard hats
• High-visibility clothing
• Safety boots
• Gloves
• Safety harnesses
• Eye protection

Operation

• Conduct a thorough risk assessment to identify potential hazards and implement control measures.
• Ensure all personnel involved are trained and competent in the use of lifting equipment and installation procedures.
• Inspect lifting equipment, including cranes, hi-abs, telehandlers, and MEWPs, to confirm they are in good working condition and have valid certification.
• Verify that the steel column and all fixings are free from defects and suitable for installation.
• Establish a clear communication plan, including hand signals or radio communication, for coordination among the team.
• Secure the work area by setting up barriers and signage to prevent unauthorised access.
• Review weather conditions to ensure they are suitable for lifting operations, avoiding high winds or adverse weather.
• Confirm that the foundation or concrete floor is prepared and capable of supporting the steel column.
• Plan the lifting operation, including the positioning of equipment and personnel, to ensure safe and efficient execution.
• Ensure that personal protective equipment (PPE) is available and worn by all personnel involved in the task.
• Conduct a pre-lift meeting with all personnel involved to review the lifting plan, roles, and responsibilities.
• Position the lifting equipment on stable ground, ensuring it is level and secure.
• Attach the lifting slings or chains to the steel column, ensuring they are properly rated and secured.
• Use a tag line to control the movement of the steel column during lifting.
• Lift the steel column slowly and steadily, maintaining clear communication between the operator and signal person.
• Guide the steel column into position over the concrete floor or foundation using the MEWP for access if necessary.
• Lower the steel column carefully into place, ensuring it aligns correctly with the fixings.
• Secure the steel column using appropriate fixings, ensuring they are tightened to the specified torque.
• Conduct a final inspection to confirm that the steel column is securely installed and all equipment is removed from the area.
• Clear the work area of any debris or obstructions and ensure it is safe for other operations to continue.

Risk Assessment : Installation of Steel Column Using Lifting Equipment

Who might be harmed: Construction Workers | Crane Operators | MEWP Operators | Site Supervisors

Type of harm: Amputation | Back / Spinal Injury | Broken Bones | Crush / Entrapment | Death | Head Injury | Multiple / Various Injury

Initial Risk: Severe (4) x Occasional (3) = Medium (12) Controls

• Ensure all personnel are trained in the safe operation of lifting equipment and understand the risks associated with crushing hazards.
• Establish and enforce exclusion zones around the lifting area to prevent unauthorised personnel from entering.
• Use tag lines to guide and control the movement of the steel column, keeping workers at a safe distance.
• Conduct a pre-lift safety briefing to communicate roles, responsibilities, and potential hazards to all involved personnel.
• Inspect lifting equipment and accessories before use to ensure they are in good working condition and suitable for the task.
• Utilise spotters to provide clear communication and guidance to the crane operator during lifting operations.
• Implement a clear signal system for communication between the crane operator and ground personnel to ensure coordinated movements.

Residual Risk: Minor (1) x Improbable (1) = Low (1)

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Falling Objects : Low (1)

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Who might be harmed: Construction Workers | Crane, Hi-ab, or Telehandler Operators | MEWP Operators | Site Supervisors

Type of harm: Broken Bones | Crush / Entrapment | Cuts and Abrasions | Death | Head Injury | Multiple / Various Injury

Initial Risk: Major (3) x Frequent (5) = Medium (15) Controls

• Ensure all personnel wear appropriate personal protective equipment, including hard hats, to protect against falling objects.
• Establish and maintain exclusion zones beneath and around the lifting area to prevent unauthorised access during operations.
• Secure all tools and materials at height to prevent them from being accidentally knocked or blown off.
• Conduct a pre-lift inspection to ensure all lifting equipment and attachments are in good condition and properly secured.
• Use tag lines to control the movement of the steel column and prevent unintended swinging or dropping.
• Implement a communication system, such as radios or hand signals, to coordinate movements and alert workers of potential hazards.
• Regularly inspect the work area for loose materials or debris that could fall during lifting operations.

Residual Risk: Minor (1) x Improbable (1) = Low (1)

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Swinging Loads : Low (1)

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Who might be harmed: Riggers | Ground Workers | MEWP Operators | Nearby Construction Workers

Type of harm: Broken Bones | Crush / Entrapment | Death | Head Injury | Multiple / Various Injury

Initial Risk: Severe (4) x Frequent (5) = High (20) Controls

• Ensure that all personnel are trained in the use of lifting equipment and understand the risks associated with swinging loads.
• Establish a clear exclusion zone around the lifting area to prevent unauthorised personnel from entering during operations.
• Utilise tag lines to control the movement of the steel column and minimise swinging during lifting.
• Conduct a thorough risk assessment prior to lifting to identify potential hazards and implement appropriate controls.
• Ensure communication between the crane operator and ground personnel is clear and continuous throughout the lifting process.
• Inspect all lifting equipment, including slings and hooks, for defects prior to use to ensure safe operation.
• Plan lifts in advance, considering environmental factors such as wind speed that may affect load stability.

Residual Risk: Minor (1) x Improbable (1) = Low (1)

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Equipment Failure : Low (1)

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Who might be harmed: Crane Operator | Ground Workers | MEWP Operators | Nearby Personnel

Type of harm: Crush / Entrapment | Broken Bones | Death | Electrocution | Head Injury

Initial Risk: Major (3) x Frequent (5) = Medium (15) Controls

• Conduct a thorough pre-use inspection of all lifting equipment, including cranes, hi-abs, and telehandlers, to ensure they are in good working condition and free from defects.
• Ensure that all lifting equipment is operated by trained and competent personnel who are familiar with the specific equipment and its limitations.
• Implement a regular maintenance schedule for all lifting equipment, adhering to manufacturer guidelines and keeping detailed records of all maintenance activities.
• Verify that the lifting equipment is suitable for the load, ensuring it does not exceed the equipment’s rated capacity.
• Establish a clear communication protocol between the lifting equipment operator and ground personnel to coordinate movements and respond promptly to any issues.
• Utilise appropriate safety devices, such as load indicators and alarms, to monitor equipment performance and alert operators to potential failures.
• Ensure that a designated safety officer or supervisor is present during lifting operations to oversee safety compliance and intervene if necessary.

Residual Risk: Minor (1) x Improbable (1) = Low (1)

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Overloading : Low (1)

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Who might be harmed: Crane Operators | Rigging Crew | Ground Workers

Type of harm: Broken Bones | Crush / Entrapment | Death | Multiple / Various Injury

Initial Risk: Major (3) x Probable (4) = Medium (12) Controls

• Ensure that all lifting equipment is inspected and certified for the specific load weight prior to use.
• Verify the weight of the steel column and any additional materials to ensure it does not exceed the equipment’s rated capacity.
• Implement a load monitoring system to continuously assess the weight being lifted during the operation.
• Provide training for operators on recognising and managing load limits specific to the equipment being used.
• Establish a clear communication protocol among the team to immediately address any concerns about potential overloading.

Residual Risk: Minor (1) x Improbable (1) = Low (1)

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Slips, Trips, and Falls : Low (1)

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Who might be harmed: Construction Workers | MEWP Operators | Site Supervisors

Type of harm: Back / Spinal Injury | Broken Bones | Cuts and Abrasions | Death | Head Injury | Muscular Injury

Initial Risk: Severe (4) x Occasional (3) = Medium (12) Controls

• Ensure all work areas are kept tidy and free from debris, tools, and materials to prevent tripping hazards.
• Conduct a thorough inspection of the worksite to identify and rectify any uneven surfaces or obstructions prior to commencing work.
• Use appropriate signage and barriers to clearly mark hazardous areas and direct foot traffic safely around the worksite.
• Provide adequate lighting in all work areas to ensure visibility and reduce the risk of slips and trips.
• Ensure all personnel wear appropriate footwear with slip-resistant soles to enhance grip on various surfaces.
• Implement a housekeeping schedule to regularly check and maintain the cleanliness and orderliness of the worksite.

Residual Risk: Minor (1) x Improbable (1) = Low (1)

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Working at Height : Low (1)

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Who might be harmed: Construction Workers | MEWP Operators | Site Supervisors

Type of harm: Broken Bones | Death | Head Injury | Multiple / Various Injury

Initial Risk: Catastrophic (5) x Probable (4) = High (20) Controls

• Ensure all personnel using MEWPs are trained and competent in their operation and safety procedures.
• Conduct a thorough risk assessment to identify potential hazards and implement appropriate safety measures before commencing work at height.
• Use fall arrest systems, such as harnesses and lanyards, that are properly fitted and anchored to secure points.
• Establish exclusion zones below the work area to prevent unauthorised access and protect workers from falling objects.
• Regularly inspect and maintain MEWPs to ensure they are in safe working condition and free from defects.
• Implement a communication system, such as radios, to maintain contact between ground personnel and those working at height.
• Plan work schedules to avoid adverse weather conditions that could increase the risk of falls or instability.
• Provide adequate edge protection, such as guardrails or barriers, on elevated platforms to prevent falls.

Residual Risk: Minor (1) x Improbable (1) = Low (1)

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Pinch Points : Low (1)

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Who might be harmed: Rigging Crew | Installation Workers | MEWP Operators

Type of harm: Amputation | Crush / Entrapment | Cuts and Abrasions

Initial Risk: Catastrophic (5) x Frequent (5) = High (25) Controls

• Ensure all personnel are trained in recognising and avoiding pinch points during the installation process.
• Use tag lines to guide the steel column into position, keeping hands and limbs clear of potential pinch points.
• Implement a clear communication system among workers to coordinate movements and avoid accidental contact with pinch points.
• Establish exclusion zones around the lifting area to prevent unauthorised personnel from entering and being exposed to pinch points.
• Utilise appropriate personal protective equipment, such as gloves, to provide a barrier against minor pinch injuries.
• Conduct a pre-lift safety briefing to identify potential pinch points and discuss strategies to mitigate risks.

Residual Risk: Minor (1) x Improbable (1) = Low (1)

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Electrical Hazards : Low (1)

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Who might be harmed: Crane Operators | MEWP Operators | Ground Workers | Installation Crew

Type of harm: Burns | Death | Electrocution

Initial Risk: Catastrophic (5) x Occasional (3) = Medium (15) Controls

• Ensure all lifting equipment and machinery are inspected for electrical safety and are properly grounded before use.
• Establish a safe working distance from overhead power lines and ensure all personnel are aware of this exclusion zone.
• Use insulated tools and equipment when working near electrical installations to prevent accidental contact.
• Conduct a site-specific risk assessment to identify potential electrical hazards and implement appropriate control measures.
• Provide training for all personnel on recognising electrical hazards and the procedures to follow in case of an electrical emergency.
• Ensure that all electrical installations on-site comply with relevant regulations and standards to minimise risk.
• Implement a lockout/tagout system to ensure that any electrical equipment is de-energised before maintenance or repair work.

Residual Risk: Minor (1) x Improbable (1) = Low (1)

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Weather Conditions : Low (1)

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Who might be harmed: Crane Operators | MEWP Operators | Ground Workers | Installation Crew

Type of harm: Cold / Pneumonia | Heat Stroke / Exhaustion

Initial Risk: Severe (4) x Frequent (5) = High (20) Controls

• Monitor weather forecasts regularly and schedule lifting operations during periods of favourable weather conditions.
• Cease lifting operations immediately if high winds or adverse weather conditions develop during the task.
• Ensure all personnel are equipped with appropriate personal protective equipment suitable for the weather conditions, such as waterproof clothing and non-slip footwear.
• Implement a wind speed monitoring system on-site to provide real-time data and establish a maximum wind speed threshold for safe lifting operations.
• Provide adequate shelter or rest areas for workers to protect them from extreme weather conditions during breaks.

Residual Risk: Minor (1) x Improbable (1) = Low (1)

COSHH Assessment : Installation of Steel Column Using Lifting Equipment

Concrete dust

Concrete dust is generated during the drilling process into the floor or foundations to install fixings for the steel column.

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Inhalation : Low (1)

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Who might be harmed: Construction workers involved in the installation process | Crane, hi-ab, or telehandler operators | MEWP operators

Type of harm: Asbestosis / Lung Cancer / Mesothelioma | Respiratory damage / Asthma / COPD

Initial Risk: Severe (4) x Occasional (3) = Medium (12) Controls

• Use water suppression systems to minimise airborne concrete dust during drilling.
• Provide workers with appropriate respiratory protective equipment, such as FFP3 masks.
• Ensure adequate ventilation in the work area to disperse dust particles.
• Implement dust extraction systems at the source of dust generation.
• Conduct regular air monitoring to assess dust levels and effectiveness of controls.

Residual Risk: Minor (1) x Improbable (1) = Low (1)

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Eye Contact : Low (1)

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Who might be harmed: Construction workers handling the installation. | Nearby workers or personnel in the vicinity.

Type of harm: Eye Damage

Initial Risk: Major (3) x Frequent (5) = Medium (15) Controls

• Workers should wear safety goggles or face shields to prevent concrete dust from entering the eyes.
• Ensure that dust extraction systems are in place and functioning effectively to minimise airborne dust.
• Provide training on proper handling techniques to reduce dust generation during drilling or cutting.
• Implement wet cutting or drilling methods to suppress dust at the source.
• Maintain a clean work area by regularly removing accumulated dust with appropriate cleaning methods.

Residual Risk: Minor (1) x Improbable (1) = Low (1)

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Skin Contact : Low (1)

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Who might be harmed: Construction workers handling the concrete or working nearby.

Type of harm: Dermatitis

Initial Risk: Major (3) x Frequent (5) = Medium (15) Controls

• Workers should wear long-sleeved clothing and gloves to minimise skin exposure to concrete dust.
• Provide barrier creams to protect the skin from irritation and dryness.
• Ensure washing facilities are available for workers to clean exposed skin promptly.
• Implement regular cleaning of work areas to reduce dust accumulation on surfaces.

Residual Risk: Minor (1) x Improbable (1) = Low (1)

Welding fumes

Welding fumes may be generated if welding is required to secure the steel column in place during installation.

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Inhalation : Low (1)

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Who might be harmed: Welders | Nearby workers

Type of harm: Asbestosis / Lung Cancer / Mesothelioma | Respiratory damage / Asthma / COPD | Smoke Inhalation

Initial Risk: Catastrophic (5) x Probable (4) = High (20) Controls

• Ensure adequate ventilation in the work area to disperse fumes.
• Use local exhaust ventilation systems to capture fumes at the source.
• Provide and enforce the use of appropriate respiratory protective equipment.
• Implement a fume extraction system integrated with welding equipment.
• Conduct regular air monitoring to assess fume levels and effectiveness of controls.

Residual Risk: Minor (1) x Improbable (1) = Low (1)

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Eye Contact : Low (1)

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Who might be harmed: Welders | Nearby workers

Type of harm: Eye Damage

Initial Risk: Severe (4) x Probable (4) = Medium (16) Controls

• Ensure all workers wear appropriate welding helmets with suitable eye protection to prevent exposure to welding fumes.
• Provide safety goggles or face shields for additional protection against fumes and particulates.
• Implement proper ventilation systems to reduce the concentration of welding fumes in the work area.
• Conduct regular training sessions on the correct use of personal protective equipment for eye protection.

Residual Risk: Minor (1) x Improbable (1) = Low (1)

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Skin Contact : Low (1)

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Who might be harmed: Welders

Type of harm: Burns | Dermatitis

Initial Risk: Major (3) x Probable (4) = Medium (12) Controls

• Wear flame-resistant gloves to prevent skin exposure to welding fumes.
• Use long-sleeved, flame-resistant clothing to cover exposed skin.
• Apply barrier creams to protect skin from potential irritants.
• Ensure proper ventilation to reduce fume concentration in the work area.
• Implement regular skin checks and hygiene practises to identify and address irritation early.

Residual Risk: Minor (1) x Improbable (1) = Low (1)

Engine exhaust emissions

Engine exhaust emissions are not intended for use but are a by-product of operating machinery such as cranes, hi-abs, or telehandlers during the installation of steel columns.

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Inhalation : Low (1)

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Who might be harmed: Crane operators | Telehandler operators | Ground crew assisting with installation

Type of harm: Asbestosis / Lung Cancer / Mesothelioma | Asphyxia | Respiratory damage / Asthma / COPD | Smoke Inhalation

Initial Risk: Catastrophic (5) x Frequent (5) = High (25) Controls

• Ensure proper ventilation in the work area to disperse exhaust emissions effectively.
• Use exhaust extraction systems to capture and remove emissions at the source.
• Implement regular maintenance of equipment to minimise excessive emissions.
• Provide personal protective equipment, such as respirators, for workers in high-exposure areas.
• Limit the time workers spend in areas with high concentrations of exhaust emissions.

Residual Risk: Minor (1) x Improbable (1) = Low (1)

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Eye Contact : Low (1)

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Who might be harmed: Ground workers

Type of harm: Eye Damage

Initial Risk: Catastrophic (5) x Occasional (3) = Medium (15) Controls

• Ensure that all workers wear safety goggles or face shields when working near engine exhaust emissions to prevent eye irritation.
• Position exhaust outlets away from workers’ eye level to minimise direct exposure.
• Implement regular maintenance of engines to reduce excessive emissions and potential eye irritants.
• Utilise exhaust extraction systems to capture and redirect emissions away from work areas.

Residual Risk: Minor (1) x Improbable (1) = Low (1)

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Skin Contact : Low (1)

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Who might be harmed: Installation workers

Type of harm: Burns | Dermatitis

Initial Risk: Major (3) x Probable (4) = Medium (12) Controls

• Wear appropriate personal protective equipment, such as gloves, to prevent direct skin contact with engine exhaust components.
• Implement regular maintenance and inspection of equipment to prevent leaks and spills of engine fluids.
• Provide training on safe handling procedures and the importance of avoiding skin contact with exhaust emissions.
• Ensure proper ventilation in work areas to disperse exhaust emissions and reduce skin exposure.

Residual Risk: Minor (1) x Improbable (1) = Low (1)

Toolbox Talk : Installation of Steel Column Using Lifting Equipment

Introduction

The installation of a steel column using lifting equipment is a critical task that involves the precise positioning and securing of structural elements onto concrete floors or foundations. This process requires the use of cranes, hi-abs, or telehandlers to lift and manoeuvre the steel column into its designated position. The task also involves the installation of fixings to ensure the column is securely anchored. Access to elevated positions is facilitated by Mobile Elevating Work Platforms (MEWPs) to allow for safe and efficient handling and securing of the column. The primary aim of this operation is to ensure the steel column is installed accurately and safely, providing structural integrity and stability as part of the overall construction framework.

Hazards

The installation of a steel column using lifting equipment presents several significant hazards. There is a risk of crushing or trapping injuries during the lifting and positioning of the column, particularly if the column swings or falls unexpectedly. The use of cranes, hi-abs, or telehandlers introduces potential dangers such as equipment malfunction, overloading, or operator error, which could lead to dropped loads or collisions. Working at height, often necessary for securing the column, poses additional risks of falls, especially when using Mobile Elevating Work Platforms (MEWPs) for access. Furthermore, the installation of fixings into concrete floors or foundations requires careful handling to prevent injuries from tools and equipment. The presence of other workers and objects in the vicinity increases the likelihood of collisions or impact injuries during the operation.

Installation of Steel Column Using Lifting Equipment : Rules

• Do conduct a thorough risk assessment prior to commencing the installation process.
• Do ensure all personnel involved are adequately trained and competent in their respective roles.
• Do inspect all lifting equipment, including cranes, hi-abs, and telehandlers, for defects before use.
• Do verify that the lifting equipment is suitable for the weight and dimensions of the steel column.
• Do establish and maintain clear communication between all team members during the lifting operation.
• Do use appropriate personal protective equipment (PPE), such as hard hats, safety boots, and high-visibility clothing.
• Do secure the work area to prevent unauthorised access during the installation process.
• Do ensure that the steel column is properly rigged and balanced before lifting.
• Do use a MEWP (Mobile Elevating Work Platform) safely and ensure it is operated by trained personnel.
• Do follow the manufacturer’s guidelines for the installation of fixings and securing the column in place.
• Do maintain a safe distance from suspended loads at all times.
• Do monitor weather conditions and cease operations if conditions become unsafe, such as high winds.
• Do conduct a final inspection to ensure the steel column is securely fixed and stable after installation.

Installation of Steel Column Using Lifting Equipment : Warnings

• Do not exceed the lifting capacity of the crane, hi-ab, or telehandler.
• Do not stand or walk under a suspended load.
• Do not use damaged or faulty lifting equipment.
• Do not lift the steel column without ensuring it is properly secured and balanced.
• Do not allow unauthorised personnel in the work area during lifting operations.
• Do not operate lifting equipment without proper training and certification.
• Do not ignore weather conditions that may affect lifting operations, such as high winds.
• Do not neglect to wear appropriate personal protective equipment (PPE).
• Do not rush the installation process; ensure all safety checks are completed.
• Do not use a MEWP without conducting a pre-use inspection and ensuring it is on stable ground.

Induction Record

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